Designing Strategies to Shorten Major Periodic Maintenance Shutdowns

A structured, applied course in shutdown duration reduction — designed to be used the week you return.

📍 Cairo🗓️ 5 training days📚 4 modules🎓 Accredited certificate
5intensive training days
4scientific modules
8training sessions
32detailed points

Course Overview

Maintenance budgets are cut on shutdown duration reduction in good years and paid for in bad ones. The material serves both public bodies and commercial organisations dealing with this strand of engineering and maintenance work. It treats the practice within engineering and maintenance work as an operating discipline and equips participants to run it as one. Sessions alternate between guided analysis of shutdown duration reduction and supervised application. Mature organisations treat this strand of engineering and maintenance work as a standing capability rather than a project that finishes. Progress on the practice within engineering and maintenance work is usually lost in the gap between approval and execution. The course leaves participants able to diagnose weaknesses in shutdown duration reduction before they become incidents. It ends with a prioritised list of changes to the wider engineering and maintenance work agenda that the participant is prepared to defend internally.

Expected Learning Outcomes

01

Investigate repeat failures on shutdown duration reduction to root cause.

02

Determine the failure modes of shutdown duration reduction and the consequence of each.

03

Define the scope and boundaries of shutdown duration reduction so that responsibility for it is unambiguous.

04

Structure records of shutdown duration reduction so that they answer the questions an auditor will actually ask.

05

Measure maintenance performance on shutdown duration reduction with indicators that drive behaviour.

06

Establish what evidence would demonstrate that shutdown duration reduction is under control.

07

Set criticality ratings that drive work order priority for shutdown duration reduction.

Who Should Attend

01

Contractor supervisors performing work on shutdown duration reduction.

02

Internal auditors reviewing how shutdown duration reduction is designed and operated.

03

Mechanical, electrical and instrumentation technicians working on shutdown duration reduction.

04

Operations staff who encounter the consequences of shutdown duration reduction directly.

05

Engineering supervisors allocating work on shutdown duration reduction.

06

Safety officers reviewing hazards created by work on shutdown duration reduction.

Course Modules

01

Shutdown duration reduction: safe isolation and permit control

2 sessions · 8 points

Session 1Investigating the failure on shutdown duration reduction that keeps returning

  • Define acceptance criteria for completed work on shutdown duration reduction.
  • Agree the indicators that will show whether shutdown duration reduction is improving.
  • Set the review interval for shutdown duration reduction and who attends.
  • Write down the assumptions underpinning the approach to shutdown duration reduction.

Session 2Choosing a maintenance strategy for shutdown duration reduction on evidence

  • Close out actions on shutdown duration reduction rather than leaving them open indefinitely.
  • Assign responsibility for keeping documentation of shutdown duration reduction current.
  • Investigate repeat failures on shutdown duration reduction to root cause, not to component.
  • Set maintenance indicators for shutdown duration reduction that reward planning rather than heroics.
02

Shutdown duration reduction: inspection, testing and acceptance criteria

2 sessions · 8 points

Session 1The cost of shutdown duration reduction and how to present it

  • Set out how exceptions to shutdown duration reduction are requested and approved.
  • Establish what evidence demonstrates shutdown duration reduction is under control.
  • Distinguish symptoms from causes when shutdown duration reduction underperforms.
  • Record what was learned when shutdown duration reduction did not go as planned.

Session 2Isolating shutdown duration reduction safely before work begins

  • Remove steps in shutdown duration reduction that add effort without adding assurance.
  • Compare the cost of shutdown duration reduction with the cost of its absence.
  • Identify the data already collected that bears on shutdown duration reduction.
  • Anticipate the objections shutdown duration reduction will raise and prepare the answers.
03

Shutdown duration reduction: choosing the right maintenance strategy

2 sessions · 8 points

Session 1The decisions in shutdown duration reduction that cannot be delegated

  • Map the handovers in shutdown duration reduction between functions and secure them.
  • Set escalation thresholds for shutdown duration reduction that work out of hours.
  • Benchmark the organisation's shutdown duration reduction against comparable operations.
  • Identify where judgement in shutdown duration reduction is legitimate and where it is not.

Session 2How shutdown duration reduction actually fails, and how much warning you get

  • Arrange the handover of shutdown duration reduction so capability survives staff changes.
  • Check that shutdown duration reduction still works when volumes rise unexpectedly.
  • Verify six months later that changes to shutdown duration reduction have held.
  • Assign a criticality rating to shutdown duration reduction that drives work order priority.
04

Shutdown duration reduction: failure modes, consequence and criticality

2 sessions · 8 points

Session 1Keeping shutdown duration reduction alive after the initial push

  • Verify contractor competence and method statements for shutdown duration reduction.
  • Establish the boundary of shutdown duration reduction and record what sits outside it.
  • Confirm that those complying with shutdown duration reduction understand why it exists.
  • Confirm that reporting on shutdown duration reduction reaches the people who can act.

Session 2Maintenance indicators for shutdown duration reduction that change behaviour

  • Choose the maintenance strategy for shutdown duration reduction based on failure pattern, not tradition.
  • List the credible failure modes of shutdown duration reduction and the consequence of each.
  • Confirm isolation and permit requirements before any work on shutdown duration reduction.
  • Collect evidence on the present handling of shutdown duration reduction before proposing changes.

Choose the package that suits you

Silver Package

At least 3 people

USD1,250
  • Workshop or Program Participation
  • Airport Transfers
  • Customized Badge
  • Expert Mentorship (Private Sessions)
  • Supervision & Secretarial Services
  • Accredited Certificate of Participation
  • Complete Training Kit
  • Coffee Break
  • Closing Ceremony

Gold Package

At least 3 people

USD1,850
  • 5-night stay in a 5-star hotel
  • Workshop or Program Participation
  • Airport Transfers
  • Customized Badge
  • Expert Mentorship (Private Sessions)
  • Supervision & Secretarial Services
  • Accredited Certificate of Participation
  • Complete Training Kit
  • Coffee Break
  • Closing Ceremony

Complete your registration

We will contact you within one business day to confirm.