Designing Maintenance Strategies for High-Pressure Industrial Compressors

Develop the judgement and the documentation needed to run industrial compressor maintenance properly.

📍 Istanbul🗓️ 5 training days📚 4 modules🎓 Accredited certificate
5intensive training days
4scientific modules
8training sessions
32detailed points

Course Overview

Spares strategy for industrial compressor maintenance is an availability decision disguised as a cost decision. Maintenance budgets are cut on this part of engineering and maintenance work in good years and paid for in bad ones. The programme uses small-group work so that each participant's treatment of the wider engineering and maintenance work agenda is examined, not just described. What blocks progress on industrial compressor maintenance is usually unclear ownership rather than unclear intent. Benchmarking exercises repeatedly place the practice within engineering and maintenance work among the areas with the widest performance spread. The outcome is a practitioner who can hold a position on this part of engineering and maintenance work and revise it on evidence. The programme is built to be used, and every section of industrial compressor maintenance it covers ends in something applicable. The material serves both public bodies and commercial organisations dealing with this area of engineering and maintenance work. The final module sets out how progress on the engineering and maintenance work discipline will be evidenced six months later.

Expected Learning Outcomes

01

Set criticality ratings that drive work order priority for industrial compressor maintenance.

02

Set the minimum documentation for industrial compressor maintenance that is genuinely necessary, and stop there.

03

Plan the turnaround scope covering industrial compressor maintenance realistically.

04

Apply a repeatable review cycle to industrial compressor maintenance and act on what it produces.

05

Establish escalation routes for industrial compressor maintenance that work outside normal hours.

06

Plan and schedule work on industrial compressor maintenance to reduce unplanned downtime.

07

Establish condition monitoring on industrial compressor maintenance that gives useful warning time.

Who Should Attend

01

Risk managers assessing the exposure created by industrial compressor maintenance.

02

Turnaround and shutdown coordinators planning industrial compressor maintenance.

03

Contractor supervisors performing work on industrial compressor maintenance.

04

Finance staff assessing maintenance and replacement spend on industrial compressor maintenance.

05

Internal auditors reviewing how industrial compressor maintenance is designed and operated.

06

Safety officers reviewing hazards created by work on industrial compressor maintenance.

Course Modules

01

Industrial compressor maintenance: inspection, testing and acceptance criteria

2 sessions · 8 points

Session 1Investigating the failure on industrial compressor maintenance that keeps returning

  • Define the turnaround scope for industrial compressor maintenance and freeze it before mobilisation.
  • Remove steps in industrial compressor maintenance that add effort without adding assurance.
  • Assign a criticality rating to industrial compressor maintenance that drives work order priority.
  • Arrange the handover of industrial compressor maintenance so capability survives staff changes.

Session 2Where industrial compressor maintenance typically breaks, and why

  • Review the last twelve months of maintenance history for industrial compressor maintenance.
  • Confirm that those complying with industrial compressor maintenance understand why it exists.
  • Verify contractor competence and method statements for industrial compressor maintenance.
  • Agree the smallest change to industrial compressor maintenance that would be visibly useful.
02

Industrial compressor maintenance: spares, logistics and availability

2 sessions · 8 points

Session 1Repair or replace: making the case on industrial compressor maintenance

  • Set inspection intervals for industrial compressor maintenance from condition data where it exists.
  • Check that records of industrial compressor maintenance answer the questions likely to be asked.
  • Identify critical spares for industrial compressor maintenance and confirm lead times against consequence.
  • Update drawings and documentation after every modification to industrial compressor maintenance.

Session 2Comparing industrial compressor maintenance with recognised practice

  • Confirm lubrication, alignment and balance standards applied to industrial compressor maintenance.
  • Calculate the ratio of planned to reactive work on industrial compressor maintenance.
  • Estimate the true cost of one hour of unplanned downtime on industrial compressor maintenance.
  • Set escalation thresholds for industrial compressor maintenance that work out of hours.
03

Industrial compressor maintenance: turnarounds, contractors and scope control

2 sessions · 8 points

Session 1Controlling turnaround scope on industrial compressor maintenance

  • Identify single points of dependency in industrial compressor maintenance and reduce them.
  • Set out the decisions in industrial compressor maintenance that require sign-off and by whom.
  • Distinguish symptoms from causes when industrial compressor maintenance underperforms.
  • Map the handovers in industrial compressor maintenance between functions and secure them.

Session 2Isolating industrial compressor maintenance safely before work begins

  • Establish the boundary of industrial compressor maintenance and record what sits outside it.
  • Choose the maintenance strategy for industrial compressor maintenance based on failure pattern, not tradition.
  • Confirm that contractual obligations around industrial compressor maintenance are understood.
  • Build the competence framework that supports industrial compressor maintenance.
04

Industrial compressor maintenance: condition monitoring and warning time

2 sessions · 8 points

Session 1Who answers for industrial compressor maintenance, and to whom

  • Set the review interval for industrial compressor maintenance and who attends.
  • Confirm isolation and permit requirements before any work on industrial compressor maintenance.
  • Set maintenance indicators for industrial compressor maintenance that reward planning rather than heroics.
  • Specify condition monitoring on industrial compressor maintenance that gives usable warning time.

Session 2Maintenance indicators for industrial compressor maintenance that change behaviour

  • Identify where judgement in industrial compressor maintenance is legitimate and where it is not.
  • Prepare the summary of industrial compressor maintenance that senior management will read.
  • Record who is competent to work on industrial compressor maintenance and when requalification is due.
  • Define acceptance criteria for completed work on industrial compressor maintenance.

Choose the package that suits you

Silver Package

At least 3 people

USD1,250
  • Workshop or Program Participation
  • Airport Transfers
  • Customized Badge
  • Expert Mentorship (Private Sessions)
  • Supervision & Secretarial Services
  • Accredited Certificate of Participation
  • Complete Training Kit
  • Coffee Break
  • Closing Ceremony

Gold Package

At least 3 people

USD1,850
  • 5-night stay in a 5-star hotel
  • Workshop or Program Participation
  • Airport Transfers
  • Customized Badge
  • Expert Mentorship (Private Sessions)
  • Supervision & Secretarial Services
  • Accredited Certificate of Participation
  • Complete Training Kit
  • Coffee Break
  • Closing Ceremony

Complete your registration

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