Maintain drawings and documentation for self-diagnosing maintenance systems after modification.
Building Self-Diagnosing Maintenance Systems for Intelligent Equipment
Move self-diagnosing maintenance systems from general awareness to a repeatable, reviewable practice.
📍 Cairo🗓️ 5 training days📚 4 modules🎓 Accredited certificate
5intensive training days
4scientific modules
8training sessions
32detailed points
Course Overview
The reliability of self-diagnosing maintenance systems is decided at design and procurement, long before the first breakdown. Where maintenance history on this part of engineering and maintenance work is incomplete, every decision becomes a guess. Participants develop a defensible line of reasoning for the choices they make about this area of engineering and maintenance work. The programme uses small-group work so that each participant's treatment of self-diagnosing maintenance systems is examined, not just described. It treats the engineering and maintenance work capability as an operating discipline and equips participants to run it as one. Teams frequently over-invest in documenting this strand of engineering and maintenance work and under-invest in testing it. Applied research in engineering and maintenance work consistently shows that early structure around self-diagnosing maintenance systems reduces downstream rework. The level assumes working familiarity with the asset base but no prior formal training in this part of engineering and maintenance work. The final module sets out how progress on the wider engineering and maintenance work agenda will be evidenced six months later.
Expected Learning Outcomes
Set acceptance criteria for self-diagnosing maintenance systems before work begins rather than after.
Plan and schedule work on self-diagnosing maintenance systems to reduce unplanned downtime.
Build the inspection and test plan covering self-diagnosing maintenance systems.
Design a training and briefing approach that sustains competence in self-diagnosing maintenance systems.
Plan the turnaround scope covering self-diagnosing maintenance systems realistically.
Plan the handover of self-diagnosing maintenance systems so that capability is not lost when key staff move on.
Who Should Attend
Turnaround and shutdown coordinators planning self-diagnosing maintenance systems.
Project engineers commissioning assets involved in self-diagnosing maintenance systems.
Inspection and integrity engineers assessing self-diagnosing maintenance systems.
Spares and stores controllers supporting self-diagnosing maintenance systems.
Project and programme managers whose delivery depends on self-diagnosing maintenance systems.
Team leaders and supervisors who put self-diagnosing maintenance systems into practice day to day.
Course Modules
Self-diagnosing maintenance systems: spares, logistics and availability
2 sessions · 8 pointsSession 1What condition data on self-diagnosing maintenance systems is telling you early
- Estimate the true cost of one hour of unplanned downtime on self-diagnosing maintenance systems.
- Confirm isolation and permit requirements before any work on self-diagnosing maintenance systems.
- Set inspection intervals for self-diagnosing maintenance systems from condition data where it exists.
- Build the life cycle cost model supporting repair or replace on self-diagnosing maintenance systems.
Session 2Keeping drawings for self-diagnosing maintenance systems current after modification
- Set out the decisions in self-diagnosing maintenance systems that require sign-off and by whom.
- Update drawings and documentation after every modification to self-diagnosing maintenance systems.
- Assess energy loss attributable to the condition of self-diagnosing maintenance systems.
- Calculate the ratio of planned to reactive work on self-diagnosing maintenance systems.
Self-diagnosing maintenance systems: life cycle cost, repair versus replace
2 sessions · 8 pointsSession 1Controlling turnaround scope on self-diagnosing maintenance systems
- Identify critical spares for self-diagnosing maintenance systems and confirm lead times against consequence.
- Remove steps in self-diagnosing maintenance systems that add effort without adding assurance.
- Set escalation thresholds for self-diagnosing maintenance systems that work out of hours.
- Estimate the resource self-diagnosing maintenance systems requires to run as designed.
Session 2The paperwork for self-diagnosing maintenance systems that is actually needed
- Arrange the handover of self-diagnosing maintenance systems so capability survives staff changes.
- Assign responsibility for keeping documentation of self-diagnosing maintenance systems current.
- Collect evidence on the present handling of self-diagnosing maintenance systems before proposing changes.
- Draft the minimum viable maintenance procedure for self-diagnosing maintenance systems.
Self-diagnosing maintenance systems: turnarounds, contractors and scope control
2 sessions · 8 pointsSession 1Comparing self-diagnosing maintenance systems with recognised practice
- Verify contractor competence and method statements for self-diagnosing maintenance systems.
- Set out how exceptions to self-diagnosing maintenance systems are requested and approved.
- Define acceptance criteria for completed work on self-diagnosing maintenance systems.
- Prepare the summary of self-diagnosing maintenance systems that senior management will read.
Session 2Investigating the failure on self-diagnosing maintenance systems that keeps returning
- Anticipate the objections self-diagnosing maintenance systems will raise and prepare the answers.
- Review the last twelve months of maintenance history for self-diagnosing maintenance systems.
- Define acceptance criteria for self-diagnosing maintenance systems in advance.
- Distinguish symptoms from causes when self-diagnosing maintenance systems underperforms.
Self-diagnosing maintenance systems: choosing the right maintenance strategy
2 sessions · 8 pointsSession 1Keeping self-diagnosing maintenance systems alive after the initial push
- Assign a criticality rating to self-diagnosing maintenance systems that drives work order priority.
- Confirm lubrication, alignment and balance standards applied to self-diagnosing maintenance systems.
- Define the turnaround scope for self-diagnosing maintenance systems and freeze it before mobilisation.
- Write down the assumptions underpinning the approach to self-diagnosing maintenance systems.
Session 2Planning work on self-diagnosing maintenance systems so it does not become reactive
- Choose the maintenance strategy for self-diagnosing maintenance systems based on failure pattern, not tradition.
- Confirm that contractual obligations around self-diagnosing maintenance systems are understood.
- Investigate repeat failures on self-diagnosing maintenance systems to root cause, not to component.
- Review whether self-diagnosing maintenance systems is aligned with the objectives of the asset base.
Choose the package that suits you
Silver Package
At least 3 people
USD1,250
- Workshop or Program Participation
- Airport Transfers
- Customized Badge
- Expert Mentorship (Private Sessions)
- Supervision & Secretarial Services
- Accredited Certificate of Participation
- Complete Training Kit
- Coffee Break
- Closing Ceremony
Gold Package
At least 3 people
USD1,850
- 5-night stay in a 5-star hotel
- Workshop or Program Participation
- Airport Transfers
- Customized Badge
- Expert Mentorship (Private Sessions)
- Supervision & Secretarial Services
- Accredited Certificate of Participation
- Complete Training Kit
- Coffee Break
- Closing Ceremony
Complete your registration
We will contact you within one business day to confirm.