Reduce avoidable variation in how precision shaft alignment is carried out across teams.
Building Precision Shaft Alignment Protocols for Rotating Equipment
Turn precision shaft alignment from a stated policy into a practice your organisation can evidence.
Course Overview
Maintenance budgets are cut on precision shaft alignment in good years and paid for in bad ones. The difficulty is not agreeing that this strand of engineering and maintenance work matters — it is deciding what to stop doing to make room for it. The outcome is a practitioner who can hold a position on this aspect of engineering and maintenance work and revise it on evidence. The most reliable predictor of sound precision shaft alignment is whether anyone reviews it when nothing has gone wrong. Participants test their assumptions about the practice within engineering and maintenance work against scenarios designed to break weak ones. It is designed for mixed groups, so that this aspect of engineering and maintenance work is examined from more than one functional angle. It treats precision shaft alignment as an operating discipline and equips participants to run it as one. It ends with a prioritised list of changes to the practice within engineering and maintenance work that the participant is prepared to defend internally.
Expected Learning Outcomes
Build the inspection and test plan covering precision shaft alignment.
Apply safe isolation, permit and lockout controls to work on precision shaft alignment.
Translate policy on precision shaft alignment into procedures that hold up under day-to-day pressure.
Measure maintenance performance on precision shaft alignment with indicators that drive behaviour.
Specify acceptance criteria for work performed on precision shaft alignment.
Sequence improvements to precision shaft alignment so that each step makes the next one easier.
Who Should Attend
Plant and facility managers accountable for availability of precision shaft alignment.
Members of committees that take decisions affecting precision shaft alignment.
Finance staff assessing maintenance and replacement spend on precision shaft alignment.
Engineering supervisors allocating work on precision shaft alignment.
Mechanical, electrical and instrumentation technicians working on precision shaft alignment.
Quality staff verifying that precision shaft alignment performs as designed.
Course Modules
Precision shaft alignment: choosing the right maintenance strategy
2 sessions · 8 pointsSession 1The decisions in precision shaft alignment that cannot be delegated
- Decide what will be stopped to create capacity for precision shaft alignment.
- Check that precision shaft alignment still works when volumes rise unexpectedly.
- Set out how exceptions to precision shaft alignment are requested and approved.
- Confirm that those complying with precision shaft alignment understand why it exists.
Session 2Maintenance indicators for precision shaft alignment that change behaviour
- Define acceptance criteria for completed work on precision shaft alignment.
- Plan the sequence in which improvements to precision shaft alignment will be introduced.
- Prepare the summary of precision shaft alignment that senior management will read.
- Verify six months later that changes to precision shaft alignment have held.
Precision shaft alignment: safe isolation and permit control
2 sessions · 8 pointsSession 1How precision shaft alignment actually fails, and how much warning you get
- Verify contractor competence and method statements for precision shaft alignment.
- Identify where judgement in precision shaft alignment is legitimate and where it is not.
- Assign responsibility for keeping documentation of precision shaft alignment current.
- Distinguish symptoms from causes when precision shaft alignment underperforms.
Session 2Keeping precision shaft alignment alive after the initial push
- Confirm that reporting on precision shaft alignment reaches the people who can act.
- Investigate repeat failures on precision shaft alignment to root cause, not to component.
- Assign a criticality rating to precision shaft alignment that drives work order priority.
- Establish what evidence demonstrates precision shaft alignment is under control.
Precision shaft alignment: inspection, testing and acceptance criteria
2 sessions · 8 pointsSession 1Choosing a maintenance strategy for precision shaft alignment on evidence
- Agree the smallest change to precision shaft alignment that would be visibly useful.
- Define the trigger that would require precision shaft alignment to be redesigned.
- Remove steps in precision shaft alignment that add effort without adding assurance.
- Define acceptance criteria for precision shaft alignment in advance.
Session 2Isolating precision shaft alignment safely before work begins
- Identify single points of dependency in precision shaft alignment and reduce them.
- Rank the weaknesses in precision shaft alignment by consequence rather than by ease of fixing.
- Build the internal briefing that explains precision shaft alignment to those affected.
- Collect evidence on the present handling of precision shaft alignment before proposing changes.
Precision shaft alignment: failure modes, consequence and criticality
2 sessions · 8 pointsSession 1Moving precision shaft alignment from approval to execution
- Choose the maintenance strategy for precision shaft alignment based on failure pattern, not tradition.
- Set maintenance indicators for precision shaft alignment that reward planning rather than heroics.
- Write down the assumptions underpinning the approach to precision shaft alignment.
- List the credible failure modes of precision shaft alignment and the consequence of each.
Session 2Planning work on precision shaft alignment so it does not become reactive
- Identify the data already collected that bears on precision shaft alignment.
- Establish the boundary of precision shaft alignment and record what sits outside it.
- Rehearse the briefing on precision shaft alignment that would follow an incident.
- Confirm isolation and permit requirements before any work on precision shaft alignment.
Choose the package that suits you
Silver Package
At least 3 people
- Workshop or Program Participation
- Airport Transfers
- Customized Badge
- Expert Mentorship (Private Sessions)
- Supervision & Secretarial Services
- Accredited Certificate of Participation
- Complete Training Kit
- Coffee Break
- Closing Ceremony
Gold Package
At least 3 people
- 5-night stay in a 5-star hotel
- Workshop or Program Participation
- Airport Transfers
- Customized Badge
- Expert Mentorship (Private Sessions)
- Supervision & Secretarial Services
- Accredited Certificate of Participation
- Complete Training Kit
- Coffee Break
- Closing Ceremony
Complete your registration
We will contact you within one business day to confirm.