Building Corrosion Rate Monitoring Programmes in Pipes and Tanks

An applied course in corrosion rate monitoring built around the decisions practitioners actually face.

📍 Cairo🗓️ 5 training days📚 4 modules🎓 Accredited certificate
5intensive training days
4scientific modules
8training sessions
32detailed points

Course Overview

Maintenance budgets are cut on corrosion rate monitoring in good years and paid for in bad ones. The course covers this part of engineering and maintenance work at the level of detail needed to act, and stops there. Across sectors, teams that rehearse the engineering and maintenance work discipline outperform teams that only plan it. The method assumes participants will be challenged on their handling of corrosion rate monitoring and prepares them for it. The programme suits teams tackling this aspect of engineering and maintenance work together as readily as individuals attending alone. The result is the confidence to make and defend decisions about this part of engineering and maintenance work under scrutiny. Plans for corrosion rate monitoring often fail at the handover point between functions. The course ends by identifying what the participant will stop doing to make this aspect of engineering and maintenance work sustainable.

Expected Learning Outcomes

01

Build the inspection and test plan covering corrosion rate monitoring.

02

Specify acceptance criteria for work performed on corrosion rate monitoring.

03

Apply safe isolation, permit and lockout controls to work on corrosion rate monitoring.

04

Select the maintenance strategy for corrosion rate monitoring — run to failure, preventive, or condition-based — on evidence.

05

Verify that improvements to corrosion rate monitoring have held six months after they were introduced.

06

Estimate what corrosion rate monitoring costs to run properly, and what is lost when it is not.

07

Apply a repeatable review cycle to corrosion rate monitoring and act on what it produces.

Who Should Attend

01

Engineering supervisors allocating work on corrosion rate monitoring.

02

Procurement and contracting staff whose agreements set obligations around corrosion rate monitoring.

03

Coordinators responsible for keeping records and documentation of corrosion rate monitoring current.

04

Safety officers reviewing hazards created by work on corrosion rate monitoring.

05

Contractor supervisors performing work on corrosion rate monitoring.

06

Mechanical, electrical and instrumentation technicians working on corrosion rate monitoring.

Course Modules

01

Corrosion rate monitoring: history, documentation and competence

2 sessions · 8 points

Session 1Maintenance indicators for corrosion rate monitoring that change behaviour

  • Benchmark the organisation's corrosion rate monitoring against comparable operations.
  • Map the handovers in corrosion rate monitoring between functions and secure them.
  • Set out how exceptions to corrosion rate monitoring are requested and approved.
  • Define acceptance criteria for corrosion rate monitoring in advance.

Session 2Planning work on corrosion rate monitoring so it does not become reactive

  • Record the rationale for each significant choice made about corrosion rate monitoring.
  • Confirm that contractual obligations around corrosion rate monitoring are understood.
  • Prepare the summary of corrosion rate monitoring that senior management will read.
  • Verify contractor competence and method statements for corrosion rate monitoring.
02

Corrosion rate monitoring: choosing the right maintenance strategy

2 sessions · 8 points

Session 1Isolating corrosion rate monitoring safely before work begins

  • Anticipate the objections corrosion rate monitoring will raise and prepare the answers.
  • Close out actions on corrosion rate monitoring rather than leaving them open indefinitely.
  • Agree the smallest change to corrosion rate monitoring that would be visibly useful.
  • Assign responsibility for keeping documentation of corrosion rate monitoring current.

Session 2Closing out corrosion rate monitoring and capturing what was learned

  • Identify single points of dependency in corrosion rate monitoring and reduce them.
  • Assign a criticality rating to corrosion rate monitoring that drives work order priority.
  • Plan the sequence in which improvements to corrosion rate monitoring will be introduced.
  • Arrange the handover of corrosion rate monitoring so capability survives staff changes.
03

Corrosion rate monitoring: inspection, testing and acceptance criteria

2 sessions · 8 points

Session 1How corrosion rate monitoring actually fails, and how much warning you get

  • Set maintenance indicators for corrosion rate monitoring that reward planning rather than heroics.
  • Write down the assumptions underpinning the approach to corrosion rate monitoring.
  • Confirm that reporting on corrosion rate monitoring reaches the people who can act.
  • Choose the maintenance strategy for corrosion rate monitoring based on failure pattern, not tradition.

Session 2What condition data on corrosion rate monitoring is telling you early

  • Confirm that those complying with corrosion rate monitoring understand why it exists.
  • Confirm isolation and permit requirements before any work on corrosion rate monitoring.
  • List the credible failure modes of corrosion rate monitoring and the consequence of each.
  • Estimate the resource corrosion rate monitoring requires to run as designed.
04

Corrosion rate monitoring: safe isolation and permit control

2 sessions · 8 points

Session 1Building the method for corrosion rate monitoring step by step

  • Name a single owner for each element of corrosion rate monitoring.
  • Rank the weaknesses in corrosion rate monitoring by consequence rather than by ease of fixing.
  • Agree what will be standardised in corrosion rate monitoring and what will not.
  • Test the procedure for corrosion rate monitoring against a realistic scenario.

Session 2Keeping corrosion rate monitoring alive after the initial push

  • Build the competence framework that supports corrosion rate monitoring.
  • Record what was learned when corrosion rate monitoring did not go as planned.
  • Define acceptance criteria for completed work on corrosion rate monitoring.
  • Investigate repeat failures on corrosion rate monitoring to root cause, not to component.

Choose the package that suits you

Silver Package

At least 3 people

USD1,250
  • Workshop or Program Participation
  • Airport Transfers
  • Customized Badge
  • Expert Mentorship (Private Sessions)
  • Supervision & Secretarial Services
  • Accredited Certificate of Participation
  • Complete Training Kit
  • Coffee Break
  • Closing Ceremony

Gold Package

At least 3 people

USD1,850
  • 5-night stay in a 5-star hotel
  • Workshop or Program Participation
  • Airport Transfers
  • Customized Badge
  • Expert Mentorship (Private Sessions)
  • Supervision & Secretarial Services
  • Accredited Certificate of Participation
  • Complete Training Kit
  • Coffee Break
  • Closing Ceremony

Complete your registration

We will contact you within one business day to confirm.