Apply safe isolation, permit and lockout controls to work on major turnaround planning.
Building Comprehensive Major Turnaround Plans for Refineries and Plants
Build a working method for major turnaround planning that stands up to scrutiny and survives daily pressure.
Course Overview
Maintenance budgets are cut on major turnaround planning in good years and paid for in bad ones. The programme is built to be used, and every section of the wider engineering and maintenance work agenda it covers ends in something applicable. Moving this area of engineering and maintenance work from written policy into daily practice is not achieved by a single decision. The outcome is a practitioner who can hold a position on major turnaround planning and revise it on evidence. Participants come from operational and oversight roles, and both perspectives on this part of engineering and maintenance work are used deliberately. Exercises escalate in difficulty, ending with the ambiguous situations that make this area of engineering and maintenance work hard in practice. Where major turnaround planning is measured, it improves; where it is only discussed, it drifts. The course ends by identifying what the participant will stop doing to make this part of engineering and maintenance work sustainable.
Expected Learning Outcomes
Build the competence framework for technicians working on major turnaround planning.
Determine the failure modes of major turnaround planning and the consequence of each.
Diagnose whether a problem in major turnaround planning is one of design, resourcing or discipline.
Agree the first three actions on major turnaround planning that will be taken on returning to work.
Verify that improvements to major turnaround planning have held six months after they were introduced.
Set criticality ratings that drive work order priority for major turnaround planning.
Who Should Attend
Mechanical, electrical and instrumentation technicians working on major turnaround planning.
Engineering supervisors allocating work on major turnaround planning.
Risk managers assessing the exposure created by major turnaround planning.
Procurement and contracting staff whose agreements set obligations around major turnaround planning.
Finance staff assessing maintenance and replacement spend on major turnaround planning.
Contractor supervisors performing work on major turnaround planning.
Course Modules
Major turnaround planning: safe isolation and permit control
2 sessions · 8 pointsSession 1Building lasting competence in major turnaround planning
- Define acceptance criteria for completed work on major turnaround planning.
- Estimate the resource major turnaround planning requires to run as designed.
- Plan the sequence in which improvements to major turnaround planning will be introduced.
- List the credible failure modes of major turnaround planning and the consequence of each.
Session 2Moving major turnaround planning from approval to execution
- Verify six months later that changes to major turnaround planning have held.
- Identify the data already collected that bears on major turnaround planning.
- Close out actions on major turnaround planning rather than leaving them open indefinitely.
- Confirm isolation and permit requirements before any work on major turnaround planning.
Major turnaround planning: inspection, testing and acceptance criteria
2 sessions · 8 pointsSession 1How major turnaround planning actually fails, and how much warning you get
- Investigate repeat failures on major turnaround planning to root cause, not to component.
- Review whether major turnaround planning is aligned with the objectives of the asset base.
- Agree the indicators that will show whether major turnaround planning is improving.
- Check that major turnaround planning still works when volumes rise unexpectedly.
Session 2Planning work on major turnaround planning so it does not become reactive
- Define the trigger that would require major turnaround planning to be redesigned.
- Map the handovers in major turnaround planning between functions and secure them.
- Confirm that those complying with major turnaround planning understand why it exists.
- Collect evidence on the present handling of major turnaround planning before proposing changes.
Major turnaround planning: failure modes, consequence and criticality
2 sessions · 8 pointsSession 1Isolating major turnaround planning safely before work begins
- Benchmark the organisation's major turnaround planning against comparable operations.
- Rehearse the briefing on major turnaround planning that would follow an incident.
- Prepare the summary of major turnaround planning that senior management will read.
- Verify contractor competence and method statements for major turnaround planning.
Session 2Investigating the failure on major turnaround planning that keeps returning
- Set out how exceptions to major turnaround planning are requested and approved.
- Define acceptance criteria for major turnaround planning in advance.
- Set maintenance indicators for major turnaround planning that reward planning rather than heroics.
- Assign a criticality rating to major turnaround planning that drives work order priority.
Major turnaround planning: choosing the right maintenance strategy
2 sessions · 8 pointsSession 1Comparing major turnaround planning with recognised practice
- Reduce the variation in how major turnaround planning is carried out between teams.
- Confirm that contractual obligations around major turnaround planning are understood.
- Assign responsibility for keeping documentation of major turnaround planning current.
- Choose the maintenance strategy for major turnaround planning based on failure pattern, not tradition.
Session 2What condition data on major turnaround planning is telling you early
- Test the procedure for major turnaround planning against a realistic scenario.
- Prepare the response for the most likely failure in major turnaround planning.
- Name a single owner for each element of major turnaround planning.
- Decide what will be stopped to create capacity for major turnaround planning.
Choose the package that suits you
Silver Package
At least 3 people
- Workshop or Program Participation
- Airport Transfers
- Customized Badge
- Expert Mentorship (Private Sessions)
- Supervision & Secretarial Services
- Accredited Certificate of Participation
- Complete Training Kit
- Coffee Break
- Closing Ceremony
Gold Package
At least 3 people
- 5-night stay in a 5-star hotel
- Workshop or Program Participation
- Airport Transfers
- Customized Badge
- Expert Mentorship (Private Sessions)
- Supervision & Secretarial Services
- Accredited Certificate of Participation
- Complete Training Kit
- Coffee Break
- Closing Ceremony
Complete your registration
We will contact you within one business day to confirm.